The textile man is facing the new environmental protection law. The Minister of Environmental Protection is saying that the high-pressure situation must continue!

30,000 looms are all the world's top equipment, "the earliest shuttles, a worker can operate four; and now we use the Toyota Jet, a worker can operate 10 to 12. More importantly, and old equipment In comparison, the production capacity of advanced equipment is increasing at a geometrical level.” Speaking of textile equipment, Lu Baoming, chairman of Zhejiang Qixing Textile Co., Ltd., who has more than 30 years of experience, feels a lot.
The data shows that Lu Baoming’s advanced textile equipment has exceeded 30,000 units in Lanxi.
In recent years, Lanxi Textile Company has been updated frequently and its overall equipment level is the world leader. More than 30,000 looms in the city are basically top equipment from Belgium and Japan. Among them, Toyota's 17,000 air-jet looms, accounting for 30% of the annual sales of Toyota's domestic jet. To this end, Toyota Motor Co., Ltd. has set up a Toyota Loom Maintenance Service Center exclusively in Lanxi, which is unique in the county-level cities nationwide.
The high level of equipment not only greatly enhances the production capacity, production process and production efficiency of Lanxi Textile, but also reduces labor costs and energy consumption.
In December 2015, Lima Textile invested more than 60 million yuan to launch 100 Toyota 810 air-jet looms. "The Toyota 810 has a speed of 1,100 rpm, which is 400 rpm faster than the Toyota 710. It has a 40% increase in labor productivity, a 15% reduction in energy consumption, and a cost reduction of 0.3 yuan per metre. The most important thing is that the product quality is improved. , It can produce more than 80 high-density products and jacquard products." said Zhang Shugen, chairman of Lima Textile. In Wanzhou Textiles, the spinning equipment has been automated and intelligent, with less than 20 employees per 10,000 spindles, far ahead of the old standard of 80 workers per million spindles in traditional spinning companies.
Lu Baoming said that how to make profits in an industry with overcapacity and rising costs and reduce management costs is a very important way. Automation and intelligent equipment will undoubtedly improve management efficiency. “Some textile backbone enterprises only have auxiliary costs such as electricity bills, labor, raw materials for sizing, etc., which are 0.9 yuan/m lower than similar companies in China, so Lanxi Textile is invincible and quickly seizes the market.” At this year's Lanxi Industrial Economic Development Conference, Lanxi Municipal Party Committee Secretary Zhu Ruijun said.
The length of fabric produced in one year can be around 60 circles around the earth. Textile industry is a pillar industry in Lanxi. The city has more than 1,600 textile companies, mainly producing cotton, elastic, and leisure fabrics. The diversified development of white, colored, printed, dyed, and jacquard fabrics. Among them, the cotton stretch fabric accounted for 80% of the national market share, forming the consensus of "Luxurious fabrics to find Lanxi". In addition, in 2015, the output of Lanxi's casual fabrics is 2.1 billion meters, which can circumnavigate the world by 53 laps, and the output value is over 200 billion yuan. At present, Lanxi exports denim fabrics account for 1/7 of the country's total, Zhejiang's 2/3, and Lanxi has become an indispensable and important pole in the world's denim industry.
Last year, Lanxi's textile output value reached 33.6 billion yuan, which has maintained double-digit growth for 12 consecutive years. After years of development, Lanxi Textile has formed an industrial chain of spinning, weaving, printing, and clothing, and established the superior position of the Lanxi Cotton Textile Regional Industrial Cluster in the country. Now, Lanxi Textile is enjoying the dividends brought about by industrial agglomeration.
“Last year, Tianhong, Ruyi and other domestic textile giants competed to lower prices in the Lanxi market. The price per ton of spinning to Lanxi enterprises was at least 1,000 yuan cheaper than the foreign market. The reason is that the large demand in Lanxi market stimulates the adoption of small profits by upstream companies. Multi-selling strategy to seize the market share." Lanxi Yuhua Textile Co., Ltd. Chairman Wu Yuzhong told reporters. Wu Yuzhong stated that in recent years Lanxi has used 800,000 tons of cotton, accounting for one-third of the country's total. Therefore, although Lanxi is not a cotton producing area, Lanxi market has the largest sales volume and the lowest price.
In addition to the upstream enterprises competing for Lanxi market, the downstream foreign first-line brand purchasers, domestic fabric purchasing companies and textile import and export companies have set points in Lanxi. “Some large enterprises have an order of several million meters, and companies in other places may not be able to complete it independently, but a company like Lanxi can digest this order because there are five or six Lanxi textile companies that currently have 1,000 looms. Home," said Wu Yuzhong.
In the interview, Wu Yuzhong's mobile phone kept ringing. “Now our order in April is already full, and the operating rate is already 100%.” This is not a unique phenomenon of Yuhua. It is understood that at present, the Lanxi textile industry is almost full of orders to run at full capacity. Qiu Haibin, chairman of Zhejiang Xinhai Textile Co., Ltd., believes that advanced equipment, skilled industrial workers, and industrial agglomeration effects bring greater competitiveness to Lanxi Textile.
At the same time, Lanxi Textile has begun to transition to a complete supply chain strategy with the increase in industrial scale and agglomeration effects. Last year, the first professional textile and apparel industry OTO service provider, Huiying Group, signed a cooperation agreement with Lanxi, and both parties will jointly create the "China Lanxi Textile and Clothing Supply Chain Service Configuration Center." The center will start with the integration of industrial and industrial chain management, construction of supply chain service platform, construction of regional industry e-commerce platform, construction of regional supply chain financial platform, etc., to link up the “vein” supply chain of Lanxi textile economy and improve the overall competition of the regional industry. Force level.
Although there are good foundations and clustering advantages for Lanxi Textile, the majority of Lanxi's textile products are at the low end of the industrial chain and value chain, and the weaving products are dominated by medium and low grades, with more homogenization and less differentiation. Companies generally face tough problems such as rising costs, unstable orders, difficult financing, and falling profits.
"The product structure is close to the market is the focus of Lanxi textile breakthrough." Qiu Haibin believes. At the 2016 China Textile Marketing Summit held in September last year, Qiu Haibin published a forecast of the fabric trends in 2017. "To flatten the wrinkle, make the spring, summer and spring, the warp and weft double play, elegant and nostalgic." Time has proved the accuracy of Qiu Haibin's prediction. In order to make the products closer to the market faster and faster, Xinhai Textile listens to customer feedback and understands market trends. The R&D team constantly tests and establishes a product reserve pool and pushes it to the market at the right time.
Through continuous innovation and optimization, Lanxi Textile's product structure has been developed from a single cotton stretch to color cloths, industrial fabrics, and functional fabrics. In September last year, denim fabrics submitted by Zhejiang Xinlan Textile Company passed one of the world's most stringent standards and received a confidence textile label, which means that the eco-safety of the denim fabrics of this company has gained international recognition.
At this year's Lanxi City Industrial Economic Development Conference, Zhu Ruijun, secretary of the Lanxi City Party Committee pointed out that Lanxi Textile has to extend its industrial chain and cannot always indulge in the cost and sales of Baibuli, and it should also be a little wider in the eye, through well-known textile and apparel design companies. Cooperate to strengthen textile product design capabilities; through the integration of the printing and dyeing industry, we have achieved major breakthroughs in printing and dyeing expansion, quality improvement, and efficiency enhancement; and through the establishment of new marketing models such as mobile e-commerce, crowdfunding marketing, and online customization, we have expanded sales channels.
It is understood that in recent years Lanxi textile companies have begun to lay out the upstream and downstream industry chain. Zhejiang Jiahemei Textile Co., Ltd. is the emerging Lanxi textile cutting-edge in recent years. Because the weaving spindles required for the front end are all purchased from the outside, it is difficult to guarantee the quality and increase the cost. For this reason, Jia Mei Mei and Zhejiang Lanmian jointly invested in Wanzhou Textile. Wanzhou Textile, with a total investment of 1.3 billion yuan and an annual production capacity of 500,000 spindles, has expanded Lanxi Textile's industrial chain and provided high-quality, high-priced raw materials for many weaving companies.
“Based on the lack of front-end and back-end of the industrial chain, government departments have also begun to selectively innovate textile front-end spinning and back-end printing companies, improve the integrity of the industry chain, and enhance the overall competitiveness of the Lanxi textile industry. Force," said Wu Yuzhong. Tong Fuyou, chairman of the Lanxi Textile Association, believes that the industry must develop upstream and downstream industrial chains for development, and use the “One Belt and One Road” strategic opportunity to conduct production layouts for the international market. To this end, Jinfu Textile, which is owned by Tongfuyou, merged Yunshan Printing and Dyeing to provide supporting services for the industry, involved in the apparel industry to develop its own brand, and plans to establish factories overseas.

"There is no sunset industry, only the sunset business." This is a word widely recognized by the Lanxi textile industry. During the “Thirteenth Five-Year Plan” period, Lanxi Textile put forward the strategic goal of “creating a creative center for fashion textile industry”, and strived to build 3 or more group companies with an annual output value of over 5 billion yuan, built provincial cowboy style towns, and established national cotton. Textile Testing Center, Cotton Textile Research Institute, etc. By 2020, Lanxi will strive to achieve a total value of 47 billion yuan in the value of the fashion textile industry.


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